| Chapter | Description | DurationHours | DurationMinutes |
| Introduction | a.Ice breaking Session b.General Safety Rules to be Followed c.Introduction to the Trade d.Job Opportunities e.Workshop Visit. Video demonstration of General Safety, Health and hygiene, Basics of Grammar | 2 | 0 |
| Mathematics – Brush up | a.Basic Arithmetic Mathematical Operators b.Basic Algebra Solving Simple Equations c.Use of Decimal Numbers, Indices and Surds d.Basic Geometry Points, Lines, Angles,Triangle,Square, Rectangle, Polygon, Safety, Health and hygiene, Basics of Grammar | 10 | 0 |
| TEST | Revision | 2 | 0 |
| Safety and Personal Protective Equipments | a.Importance of Safety b.Definition of Accident c.Causes of Accident How to avoid accidents d.Fire Safety Causes, Types of Fire Extinguishers e.Practice Operating a Fire Extinguisher. Video demonstration of Fire Extinguisher. Health and hygiene, Basics of Grammar | 3 | 0 |
| Safety and Personal Protective Equipments | f.Definition of First Aid g.How to first Aid in case of Burns h.Handling Hazardous Material i.Safety in Welding Optical Radiation, Fumes, Burns and Mechanical Hazards j.Importance of Personal Protective Equipments k.Importance of Machine Safety, Health and hygiene, Basics of Grammar. | 3 | 0 |
| Engineering Drawing Reading / Fabrication Drawing Reading | a.Objective b.What is an Engineering Drawing. c.Definition of Projection d.Introduction to First Angle and Third Angle Projection e.Lines and Dimensioning. Safety, Health and hygiene, Basics of Grammar | 10 | 0 |
| Engineering Drawing Reading / Fabrication Drawing Reading | f.Exercises on Orthographic Projection g.Engineering Drawing Standards h.Notes on Drawing Dimension Notes, Joining Method Notes, Surface Preparation Notes,Testing and Inspection Notes,General Dimensional Tolerance Notes i.Drawing Reading Practice, Safety, Health and hygiene, Basics of Grammar | 10 | 0 |
| Introduction to Commonly used tools and Equipments | Hammer,Center Punch, Dividers, Calipers Outside,Steel Rule, Wire brush,Spark, Safety, Health and hygiene, Introduction to Soft Skill Lighter,Tongs,Files,Spanner set,Bench Vice Specification and Application | 4 | 0 |
| Introduction to Metal Joining Process | a.Purpose of Metal Joining b.Introduction to different Process of Metal Joining Bolting, Riveting and Soldering c.Demonstration of Different Metal Joining Processes, Safety, Health and hygiene, Communication Skill | 4 | 0 |
| TEST | Revision and Discussion | 4 | 0 |
| Introduction to Welding | a.Definition of Welding b.Applications of Welding c.Definition of Weld ability Factors affecting Weld ability Melting Point, Thermal Conductivity, Thermal Expansion, Surface Condition d.Classification of Welding Processes e.Types of Joints Lap Joint, Butt Joint, Corner Joint, Edge Joint f.Welding Positions Flat, Horizontal, Vertical and Overhead g.Fillet and Groove Welds h.Welding Symbols and Nomenclature i.Representation of Welds Indian Standards, Safety, Health and hygiene, Communication Skill | 6 | 0 |
| Introduction to Oxy- Acetylene Welding | a.What is Oxy Acetylene Welding b.Applications of Oxy Acetylene Welding c.Accessories used in Oxy Acetylene Welding d.Oxygen Cylinders, Acetylene Cylinders,Pressure Regulators,Welding Hoses,Check Valves,Flashback Arrestors,Torches,Weldingand Cutting Tips,Cutting Attachments,Cutting Torch,Safety and Personal Protective Equipments e.Function of Acetylene and Oxygen, Safety, Health and hygiene, Introducing oneself | 4 | 0 |
| Introduction to Oxy- Acetylene Welding | f.Types of Flames Oxidizing, Reducing and Neutral g.Safety Precautions in Oxy Acetylene Gas Welding h.Function and Application of Filler Rods and Fluxes i.Introduction to Brazing Process j.Commonly observed defects in Oxy – Acetylene Gas Welding, Safety, Health and hygiene, Introducing oneself | 4 | 0 |
| Practical Exercises | Video demonstration of Setting up of Oxy- Acetylene Plant a.Setting up Gas Welding Plant b.Safety Precautions in Oxy Acetylene Gas Welding c.Connecting Hoses to the Torch d.Adjusting the Flame, Safety, Health and hygiene, Team Work | 2 | 0 |
| Practical Exercises | a.Beading Practice on MS Sheet b.With or Without Filler Rod, Safety, Health and hygiene, Attitude and Behaviour | 10 | 0 |
| Practical Exercises | Making Different Kinds of Joints, Safety, Health and hygiene, Honesty and Transparancy | 10 | 0 |
| Practical Exercises | Edge Joint,Square Joint, Fillet Joint, Safety, Health and hygiene, Respect Rules and regulations | 10 | 0 |
| Practical Exercises | Brazing Practice on MS Sheets. Video demonstration of Aluminum brazing soldering, Safety, Health and hygiene, Time Management | 10 | 0 |
| Practical Exercises | Tube Joint by Oxy Acetylene Welding Brazing, Safety, Health and hygiene, Time Management | 10 | 0 |
| Final Test | Discussion and Revision | 4 | 0 |
| Introduction to Arc Welding | a.Classification of Welding Processes b.Definition or Arc Welding c.Applications of Arc Welding d.Arc Welding Equipments e.AC and DC Machine Description,Comparison of AC and DC Machines f.Arc Welding Current and Voltage Settings g.Polarity in Arc Welding. Video demonstration of Arc Welding Working Mechanism. Safety, Health and hygiene, Ethics and Values | 3 | 0 |
| Introduction to Arc Welding | h.Electrodes.Non Consumable Electrodes, Coated Electrodes, Angularity of Electrodes in Arc Welding i.Electrode Holders,Cable Connections,Cable lugs j.Specification of Electrodes k.Use of Personal Protective Equipments PPE l.Safety Precautions in Arc Welding m.Advantages and Limitations of Arc Welding n.Advantages and Limitations of Arc Welding o.Welding Defects – Causes and Defects. Video demonstration of Selection of Electrode. Safety, Health and hygiene, Environmental waste and disposal | 3 | 0 |
| Practical Exercises | a.Setting Up Arc Welding Equipment b.Connecting Welding Torch to the Machine c.Adjusting Current and Voltage Parameters to be defined d.Selecting the Electrode Parameters to be defined e.Generating Arc by Touch or Rubbing Method, Safety, Health and hygiene, Self Awareness | 4 | 0 |
| Practical Exercises | Laying Straight Beads in Flat Position Minimum 10 Exercises, Safety, Health and hygiene, Planing and goal Setting | 20 | 0 |
| Practical Exercises | a.Produce Arc Welding Joints in Mild Steel in Flat Position Minimum 10 Exercises b.Fillet Lap and T Joints c.Inside Corner Joints, Safety, Health and hyginene, Interpersonal Skill | 20 | 0 |
| Practical Exercises | d.Square Butt Joint e.Single V Butt Joint, Safety, Health and hygiene, Effective Communication Skill | 10 | 0 |
| Practical Exercises | a.Produce Arc Welding Joints in Mild Steel in Horizontal and Vertical Positions- Minimum 10 Exercises Different Thickness b.Fillet Lap and T Joints c.Inside Corner Joints, Safety, Health and hygiene, Effective Communication Skill | 20 | 0 |
| Practical Exercises | d.Square Butt Joint e.Single V Butt Joint, Safety, Health and hygiene, Group Discussion | 10 | 0 |
| On the Job Training | On the Job Training, Safety, Health and hygiene, Group Discussion | 20 | 0 |
| Final Test | Discussion and Revision | 10 | 0 |
| Introduction to MIG Welding | a.Definition of MIG Welding b.Comparison, of MIG Welding over Electric Arc Welding c.Applications of MIG Welding d.Advantages and Limitations of MIG Welding e.MIG Welding Equipment f.Wire Feed Unit g.Welding gun and its Parts. Video demonstration of MIG Welding Basics. Safety, Health and hygiene, Leadership management | 5 | 0 |
| Introduction to MIG Welding | h.Welding Wire Types and Specifications i.Types of Shielding Gas and its Importance j.Critical Parameter Setting in MIG Welding k.Modes of Metal Transfer l.MIG Welding Defects Causes and Remedies. Video demonstration of MIG Welding Positions. Safety, Health and hygiene, Interview Skill | 5 | 0 |
| Practical Exercises | a.Setting up MIG Welding Plant b.Connecting Power Source c.Adjusting Wire Feed Rate d.Connecting MIG Welding Gun to the Power Source e.Adjusting Current and Voltage f.Adjusting Gas flow Rate g.Generating Arc, Safety, Health and hygiene, Resume Writing | 4 | 0 |
| Practical Exercises | Laying Straight Beads in Flat Position – Minimum 10 Exercises, Safety, Health and hygiene, Telecommunication Skills | 10 | 0 |
| Practical Exercises | a.Produce MIG Welding Joints in Mild Steel in Flat Position – Minimum 10 Exercises b.Fillet Lap and T Joints c.Inside Corner Joints, Safety, Health and hygiene, Public Speaking | 20 | 0 |
| Practical Exercises | d.Square Butt Joint e.Single V Butt Joint, Safety, Health and hygiene, Listening and speaking activity | 10 | 0 |
| Final Test | Discussion and Revision | 6 | 0 |
| General Module | a.Greeting Others b.Asking for Clarifications c.Social Etiquette and Mannerisms d.Personal Grooming e.Cleanliness and Hygiene | 20 | 0 |
| Effective Communication | a.Verbal Communication b.Non Verbal Communication c.Listening Skills d.Interpersonal Skill | 20 | 0 |
| Core Values and Ethics | a.Core Values Honesty, Sincerity, Team work, Care for Environment, Respect for other b.Work Ethics c.Golden Rules to be Followed in an Organization d.General Discipline, Code of Conduct | 10 | 0 |
| Time Management | Managing your Time Effectively | 4 | 0 |
| Subject Specific Soft Skills | Welding related soft skills like do not compromise on welding cylinder, safety gloves, selecting electrode, filler rod, marking joints, brazing Metal sheets, etc,. | 20 | 0 |