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EGMM - II/BASIC FITTER AND MACHINIST
Sl.No Chapter Description
1 Introduction Ice breaking sessions General safety rules to be followed General discipline in the institute Role of a fitter in an industry Work shop visit
2 Importance of safety What is an accident? What are the types of accidents? What are the causes of accidents? What is an fire extinguisher? How to operate a fire extinguisher? What is 'first aid'? Mock exercises to extinguish the fire
3 Mathematics – brush up Basic arithmetic – mathematical operators Basic algebra – solving simple equations Use of decimal numbers, indices and surds Basic geometry – points, lines, angles,triangle,square, rectangle, polygon
4 Test / discussion / revision Test / discussion / revision
5 Introduction to engineering drawing Introduction to orthographic projection What is projection? What are the different types of projections? What is orthographic projection? Introduction to quadrant system Lines and dimensions / drawing instruments Exercises – drawing reading
6 Introduction to measurements What do you mean by ' measurement'? What is a 'unit'? What are the different systems of measurement?- cgs, fps, mks and si Converting units from one system of measurement to another
7 Introduction to commonly use hand tools What is precision measurement? What is least count – lc ? How to use vernier caliper? How to use vernier caliper?
8 Introduction to commonly use hand tools How to use micrometer screw gauge and vernier height gauge?
9 Introduction to commonly use hand tools How to use a micrometer depth gauge?
10 Introduction to commonly use hand tools Practical exercises on precision measurements
11 Filing practice Filing flat and square (rough finish) Filing chanel and parallel (rough finish)
12 Filing practice surface filing, marking of straight and parallel lines
13 Chipping practice Marking of straight lines and arcs using scribing blocks and dividers, chipping flat surfaces along a marked line
14 Marking practice Marking as per the blue print, locating and positioning the hole, drawing lines on the chalked surface, joining straight lines to an arc
15 Chipping practice Chipping slots and straight oil grooves
16 Filing practice Filing flat , square and parallel to an accuracy of 0.5 mm
17 Filing practice Filing thin metal to an accuracy of 0.5 mm , chipping, chamfering , grooving and slotting
18 Sawing practice Sawing along a straight line, curved line on different sections of a metal, straight saw on thick sections, ms angle and pipes
19 Filing practice Filing steps and finish with smooth file accuracy of 0.25 mm . file and saw on ms square and pipe welds
20 Filing practice Filing along a convex and concave radius. chip step and file
21 Practice on punching number and letters Use of letter and number punch
22 Job 1 Practical exercise
23 Job 2 Practical exercise
24 Job 3 Practical exercise
25 Job 4 Practical exercise
26 Job 5 Practical exercise
27 Test / discussion / revision Test / discussion / revision
28 Introduction to lathe What is the function of a lathe machine? Classification of lathe machines Specifications of a lathe machine Parts of a lathe machine
29 Safety precautions Safety precautions to be followed while in a machine shop
30 Cutting tool What is a cutting tool used in a lathe machine? Types of cutting tools – single point and multi point cutting tool Nomenclature of a single point cutting tool Grinding practice
31 Mathematical calculation Definition of feed, speed and depth of cut Calculation of feed, speed and depth of cut using the chart Numerical examples
32 Test / discussion / revision Test / discussion / revision
33 Lathe accessories Function of lathe accessories Work holding devices – three jaw chuck, four jaw chuck, face plate, collet chuck etc., Method of supporting the work – practice
34 Basic metallurgy Classification of materials Classification of metals Classification of steels What is alloying? Effect of alloying elements Mechanical properties of metals Stress strain diagrams
35 Practice Job 1 – simple straight turning ( minimum 3 jobs)
36 Practice Job 2 – taper turning ( minimum 3 jobs)
37 Practice Job 3 - facing operation ( minimum 3 jobs)
38 Practice Job 4 – knurling operation ( minimum 3 jobs)
39 Practice Job 5 - thread cutting operation ( minimum 3 jobs)
40 Practice Job 6 – drilling operation ( minimum 3 jobs)
41 Practice Job 7- slot cutting and grooving operation ( minimum three jobs)
42 Practice Job 8 – multiple operations
43 Practice Job 9 – multiple operations
44 Practice Job 10 – multiple operations
45 Practice Job 11 – multiple operations
46 General module Greeting others Asking for clarifications Social etiquette and mannerisms Personal grooming Cleanliness and hygiene
47 General module Spoken English – Part 1
48 Effective communication Verbal communication Non verbal communication Listening skills Interpersonal skill
49 Effective communication Spoken English – Part 2
50 Core values and ethics Core values – honesty, sincerity, team work, care for environment, respect for other Work ethics Golden rules to be followed in an organization General discipline, code of conduct,* Safety Conscious and Safe Working Practices * Concern for Quality * Customer Service
51 Time management Managing your time effectively
52 Winning attitude What is attitude? What are the traits of attitude? What is positive attitude? What is negative attitude? What are the consequences of negative attitude? Can the attitude be changed?
53 Counseling Selecting a right Career Career Opportunities Career Guidance Industry Orientation Growth path in a career
54 Counseling One to one counseling Pre placement Talks Resume writing Winning an Interview Industry Visits
55 Revision Revision
56 Final Test / Discussion/ Revision Final Test / Discussion/ Revision
ChapterDescriptionDurationHoursDurationMinutes
IntroductionIce breaking sessions General safety rules to be followed General discipline in the institute Role of a fitter in an industry Work shop visit20
Importance of safetyWhat is an accident? What are the types of accidents? What are the causes of accidents? What is an fire extinguisher? How to operate a fire extinguisher? What is 'first aid'? Mock exercises to extinguish the fire60
Mathematics – brush upBasic arithmetic – mathematical operators Basic algebra – solving simple equations Use of decimal numbers, indices and surds Basic geometry – points, lines, angles,triangle,square, rectangle, polygon100
Test / discussion / revisionTest / discussion / revision20
Introduction to engineering drawingIntroduction to orthographic projection What is projection? What are the different types of projections? What is orthographic projection? Introduction to quadrant system Lines and dimensions / drawing instruments Exercises – drawing reading200
Introduction to measurementsWhat do you mean by ' measurement'? What is a 'unit'? What are the different systems of measurement?- cgs, fps, mks and si Converting units from one system of measurement to another80
Introduction to commonly use hand toolsWhat is precision measurement? What is least count – lc ? How to use vernier caliper? How to use vernier caliper?40
Introduction to commonly use hand toolsHow to use micrometer screw gauge and vernier height gauge?40
Introduction to commonly use hand toolsHow to use a micrometer depth gauge?40
Introduction to commonly use hand toolsPractical exercises on precision measurements80
Filing practiceFiling flat and square (rough finish) Filing chanel and parallel (rough finish)200
Filing practicesurface filing, marking of straight and parallel lines100
Chipping practiceMarking of straight lines and arcs using scribing blocks and dividers, chipping flat surfaces along a marked line100
Marking practiceMarking as per the blue print, locating and positioning the hole, drawing lines on the chalked surface, joining straight lines to an arc100
Chipping practiceChipping slots and straight oil grooves100
Filing practiceFiling flat , square and parallel to an accuracy of 0.5 mm100
Filing practiceFiling thin metal to an accuracy of 0.5 mm , chipping, chamfering , grooving and slotting100
Sawing practiceSawing along a straight line, curved line on different sections of a metal, straight saw on thick sections, ms angle and pipes100
Filing practiceFiling steps and finish with smooth file accuracy of 0.25 mm . file and saw on ms square and pipe welds100
Filing practiceFiling along a convex and concave radius. chip step and file100
Practice on punching number and lettersUse of letter and number punch40
Job 1Practical exercise100
Job 2Practical exercise100
Job 3Practical exercise100
Job 4Practical exercise100
Job 5Practical exercise100
Test / discussion / revisionTest / discussion / revision20
Introduction to latheWhat is the function of a lathe machine? Classification of lathe machines Specifications of a lathe machine Parts of a lathe machine40
Safety precautionsSafety precautions to be followed while in a machine shop20
Cutting toolWhat is a cutting tool used in a lathe machine? Types of cutting tools – single point and multi point cutting tool Nomenclature of a single point cutting tool Grinding practice40
Mathematical calculationDefinition of feed, speed and depth of cut Calculation of feed, speed and depth of cut using the chart Numerical examples40
Test / discussion / revisionTest / discussion / revision20
Lathe accessoriesFunction of lathe accessories Work holding devices – three jaw chuck, four jaw chuck, face plate, collet chuck etc., Method of supporting the work – practice100
Basic metallurgyClassification of materials Classification of metals Classification of steels What is alloying? Effect of alloying elements Mechanical properties of metals Stress strain diagrams100
PracticeJob 1 – simple straight turning ( minimum 3 jobs)100
PracticeJob 2 – taper turning ( minimum 3 jobs)100
PracticeJob 3 - facing operation ( minimum 3 jobs)100
PracticeJob 4 – knurling operation ( minimum 3 jobs)100
PracticeJob 5 - thread cutting operation ( minimum 3 jobs)100
PracticeJob 6 – drilling operation ( minimum 3 jobs)100
PracticeJob 7- slot cutting and grooving operation ( minimum three jobs)100
PracticeJob 8 – multiple operations150
PracticeJob 9 – multiple operations150
PracticeJob 10 – multiple operations150
PracticeJob 11 – multiple operations150
General moduleGreeting others Asking for clarifications Social etiquette and mannerisms Personal grooming Cleanliness and hygiene200
General moduleSpoken English – Part 1100
Effective communicationVerbal communication Non verbal communication Listening skills Interpersonal skill200
Effective communicationSpoken English – Part 2100
Core values and ethicsCore values – honesty, sincerity, team work, care for environment, respect for other Work ethics Golden rules to be followed in an organization General discipline, code of conduct,* Safety Conscious and Safe Working Practices * Concern for Quality * Customer Service200
Time managementManaging your time effectively100
Winning attitudeWhat is attitude? What are the traits of attitude? What is positive attitude? What is negative attitude? What are the consequences of negative attitude? Can the attitude be changed?200
CounselingSelecting a right Career Career Opportunities Career Guidance Industry Orientation Growth path in a career200
CounselingOne to one counseling Pre placement Talks Resume writing Winning an Interview Industry Visits200
RevisionRevision200
Final Test / Discussion/ RevisionFinal Test / Discussion/ Revision100