| Chapter | Description | DurationHours | DurationMinutes |
| Introduction | Ice Breaking Sessions General discipline in the institute General safety rules to be followed Role of a welder in Industry | 2 | 0 |
| Importance of Safety | What is an Accident? What are the Types of Accidents? What are the causes of Accidents? What is 'First Aid'? What is an Fire Extinguisher? How to Operate a Fire Extinguisher? Mock exercise to extinguish the Fire | 4 | 0 |
| Joining of Metal Pieces | Need to Join Things Method of Joining Materials Method of Joining Metals Classification and Application | 4 | 0 |
| Introduction to Welding | Introduction to Welding Concepts Definition, Application and Advantages Types of Welding and Classification | 2 | 0 |
| Introduction to Arc Welding | Introduction to Arc Welding, Classification Arc Welding - Working Principle Basic Parts of Arc Welding setup, Arc weld terminology Exercises – Identification of Arc welding parts | 6 | 0 |
| Test 2 / Discussion / Revision | Test 2 / Discussion / Revision | 2 | 0 |
| Introduction to Tools | What are tools? State the requirement of Tools State the different tools used in Arc welding Exercise - Identification of Tools | 6 | 0 |
| Safety in Arc Welding | What is the necessity of safety in welding? Safety Clothing and Measures Safety Procedure in Arc Welding | 6 | 0 |
| Test 3 / Discussion/ Revision | Test 3 / Discussion/ Revision | 2 | 0 |
| Polarity in Arc Welding | Different type of polarity in Arc welding Applications of Each Polarity | 2 | 0 |
| Electrodes in Arc Welding | Necessity of Electrode Rod in Arc Welding Different types of Electrode rods used, Striking an Arc | 2 | 0 |
| Setting up Arc Welding unit | Getting ready an Arc welding unit, Adjusting Voltage / Current | 4 | 0 |
| Test 4 / Discussion/ Revision | Test 4 / Discussion/ Revision | 2 | 0 |
| Types of Weld Joints and Welding Position | Different Types of Welding Joints , Positions and Application | 2 | 0 |
| Weld Symbol and Defects | Symbolic representation of Weld and Defects in welding | 4 | 0 |
| Arc Welding practice | Practicing an Arc Weld Fusion run | 2 | 0 |
| Practical | Straight line beads on MS Plate 10 mm flat position, Weaved bead on MS Plate 10mm flat position, Fillet weld inside corner joint on MS Plate 10 mm flat position, Fillet weld tee joint on MS plate 10 mm flat position | 16 | 0 |
| Practical | Fillet weld lap joint on MS plate 10 mm flat position, Butt weld open square butt joint on MS plate 5 mm flat position, Butt weld single V butt joint on MS plate 10 mm flat position, Fillet weld tee joint on MS plate 10 mm horizontal position | 16 | 0 |
| Practical | Butt weld single V butt joint on MS plate 10mm horizontal position, Fillet weld tee joint on MS plate 10 mm vertical position upward, Fillet weld outside corner joint on MS plate 10 mm vertical position, Butt weld single V butt joint on MS plate 10 mm vertical position upward | 16 | 0 |
| Practical | Butt weld single V butt joint on MS plate 0 mm overhead position upward, Pipe butt weld butt joint on MS pipe 50 mm OD, 6 mm WT position 1 G(rolling), Fillet weld pipe flange joint (circulate cutting) MS plate 6 mm, pipe 50 mm, OD 3.15 mm WT position 1 G (rolling) | 16 | 0 |
| Introduction to Gas Cutting | What is Gas Cutting? Introduction to Oxy-Acetylene Gas Cutting Basic Parts of Oxy-Acetylene Gas Cutting Unit | 2 | 0 |
| Gas Cutting Torch and Nozzle | Different cutting torch tips Different nozzle used for cutting Parts and function of cutting torch | 4 | 0 |
| Flame for Gas Cutting | Prepare suitable flame for Gas cutting Start up gas cutting plant List out precautions to be followed during gas cutting Defects in Gas cutting, Gas cutting Safety Procedures | 8 | 0 |
| Introduction to Tools | What are tools? State the requirement of Tools State the different tools used in Gas welding Exercise - Identification of Tools | 4 | 0 |
| Practical | Straight cutting on MS Plate 10mm position flat Circular cutting on MS Plate 10 mm position flat Profile cutting on MS Plate 10mm flat position Profile cutting on MS Plate 16mm flat position Straight and bevel cutting on MS plate 10 mm horizontal position Circular cutting on MS plate 10 mm horizontal position | 20 | 0 |
| Pratical | Profile cutting on MS plate 16 mm horizontal position Profile cutting on MS plate 25 mm horizontal position Straight and bevel cutting on MS plate 10 mm vertical position Circular cutting on MS plate 10 mm vertical position Profile cutting on MS plate 16mm vertical position Profile cutting on MS plate 25 mm vertical position Making a gas cutting joint – 1 on MS plate 16 mm flat position | 20 | 0 |
| Practical | Making a gas cutting joint – 2 on MS plate 16 mm flat position Making a gas cutting joint – 3 on MS plate 16 mm flat position | 12 | 0 |
| Introduction to MAG /MIG welding | Introduction to MAG /MIG welding, MIG Welding Tools and Equipment, Polarity and setting of MIG Welding, Welding joints, Symbol and defects, safety procedures | 6 | 0 |
| Practical | Straight line beads on MS Plate 10 mm position flat Fillet weld Tee and Lap joint on MS plate 10 mm position flat Fillet weld outside corner joint on MS plate 10 mm position flat Corner joint on MS plate 10 mm position flat Butt weld single V butt joint on MS plate 10 mm position horizontal Fillet weld inside corner joint on MS sheet 10 mm position vertical Fillet weld Tee joint on MS plate 10 mm position vertical (upward) | 20 | 0 |
| Introduction to TIG welding | Introduction to Tools, Safety in TIG welding, Polarity in TIG welding Setting up, TIG welding unit, Types of Weld Joints and Welding Position Weld Symbol and Defects | 6 | 0 |
| Practical | Butt joint on MS Sheet 3.15 mm in flat position Fillet weld outside corner joint on MS Sheet 3.15 mm position flat Fillet weld tee joint on MS Sheet 3.15 mm position flat Butt weld square V butt joint on MS Plate 10 mm position flat Butt weld square butt joint on SS Sheet 3.15mm in flat position Fillet weld tee joint on SS Sheet 3.15 mm position flat Fillet weld outside corner joint on SS sheet 3.15mm position flat Butt weld square butt joint on aluminum sheet 3 mm in flat position | 20 | 0 |