| Chapter | Description | DurationHours | DurationMinutes |
| Introduction | To the subject | 5 | 0 |
| Safety | Safety precautions in fitter shop | 10 | 0 |
| Marking out on M.S Plate or flat | a. Steel rule b. Scriber c. Punches d.Hammer | 20 | 0 |
| Edge Chipping | a.Bench vice b.Chisel c.Clamps | 20 | 0 |
| Cutting M.S. Sheet by Chisel | Off hand grinding with bench and pedestal grinders | 20 | 0 |
| Hacksawing | Hacksaw frame and blade | 20 | 0 |
| Filing Square to Dimension | a.Parts of a file b.Cut of files c.File specifications and grades d.file shapes e.cleaning of files f.Try square | 20 | 0 |
| Marking and Cutting Different Angles and Geometrical shapes on sheet metal | a.Sheet metal shop safety rules b.Tinman s L square | 20 | 0 |
| Marking and Cutting Different Angles and Geometrical shapes on sheet metal | c.Straight Edge d.Wing Compass e.snips | 20 | 0 |
| Making a Hollow Cylinder | a.Sheet Metal Hammers b.Mallets c.Punches used for Producing holes d.Parallel line development method | 20 | 0 |
| Making a Hollow Cylinder | e.Hand lever shears f.Groovers g.Stakes and their uses h.Rivets and rivetting | 20 | 0 |
| Making a hollow rectangular and square shape | a.Guillotine shears b.Circular cutting machine | 20 | 0 |
| Butt joint soldered with single strap | a.Soldering b.Soldering Iron c.Solders d.Soldering Flux e.Factors considered while soldering f.Successfull Soldering | 20 | 0 |
| Pipe Elbow Joint | Development of a pipe elbow joing | 20 | 0 |
| Pipe T Joint Equal Diameter | Development of a pipe T joint | 20 | 0 |
| Pipe T Joint Unequal Diameter | a.Types of Sheets and their uses b.Notches in sheet metal | 20 | 0 |
| Taper Tray | a.Portable Shearing and Nibbling Machines b.Nibbling Machine | 20 | 0 |
| Induction Training. Gas Welding | a.High Pressure oxy acetylene welding equipment and accessories b.Safety precautions in handling oxy acetylene gas welding plant | 20 | 0 |
| Induction Training. Gas Welding | c.Flashback and Backfire d.Gas Welding hand tools | 20 | 0 |
| Fusion run without and with filler Rod MS sheet 3.15mm position flat | a.States of matter b.Common metals and alloys and their melting points c.Types of oxy acetylene flames | 20 | 0 |
| Fusion run without and with filler Rod MS sheet 3.15mm position flat | d.Filler rods for gas welding e.Welding technique of oxy acetylene welding Edge preparation | 20 | 0 |
| Butt weld square butt joint on MS sheet 3.15mm position flat | a.Gases used in welding and gas flame combinations b.Heat and temperature | 20 | 0 |
| Butt weld square butt joint on MS sheet 3.15mm position flat | c.Properties of Metals d.Types of Welds | 20 | 0 |
| Butt weld square butt joint on MS sheet 3.15mm position flat | e.Welding method of low carbon steel and medium carbon steel Plate edge preparation | 20 | 0 |
| Fillet Weld lap joint MS sheet 3.15mm Position Flat | Acetylene gas Properties Oxygen Gas Properties and Production | 20 | 0 |
| Oxy Acetylene Hand Cutting MS Plate 10mm Straight and Bevel Cut | a.Effects of atmosphere on metal b.Principle of gas cutting and application c.Oxy acetylene cutting equipment | 20 | 0 |
| Oxy Acetylene Hand Cutting MS Plate 10mm Straight and Bevel Cut | d.Oxy acetylene hand cutting piercing hold and profile cutting e.Troubleshooting | 20 | 0 |
| Oxy Acetylene Hand Cutting MS Plate 10mm Straight and Bevel Cut | f.Safety in Gas cutting process g.Different types of common faults in gas cutting | 20 | 0 |
| Fillet Weld Tee Joint MS Sheet 3.15mm Position Flat | a.Oxygen gas cylinder b.Dissolved acetylene gas cylinder c.Safety rules for gas cylinders | 20 | 0 |
| Fillet Weld Outside Corner Joint MS Sheet 3.15mm Position Flat | a.Rightward technique of oxy acetylene gas welding b.Filler rods used in gas welding | 20 | 0 |
| Fillet Weld Outside Corner Joint MS Sheet 3.15mm Position Flat | c.Method of calculating gas consumption from oxygen cylinder and acetylene cylinder | 20 | 0 |
| Butt Weld Single Vee Butt Joint MS Plate 8mm Rightward Technique Positions Flat | a.Systems of oxy acetylene welding b.Distortion in gas welding Control of distortion residual stresses | 20 | 0 |
| Fusion Run With Filler Rod on MS Sheet 3.15mm Position Horizontal | Chemistry of Oxy acetylene flame | 20 | 0 |
| Fillet Weld Inside Corner Joint MS Sheet 3.15mm Position Horizontal | Metal Joining methods Limitations Different Methods of Welding | 20 | 0 |
| Butt Weld Square Butt Joint MS Sheet 3.15mm Position Horizontal | Welding Regulators | 20 | 0 |
| Fusion run with filler rod on MS sheet 3.15mm Position Vertical | Welding Blowpipes | 20 | 0 |
| Filler Weld lap joint MS Sheet 3.15mm position Vertical | Faults in gas welding | 20 | 0 |
| Filler Weld Tee Joint MS Sheet 3.15mm position vertical | Weld Defects Causes and Remedies | 20 | 0 |
| Fillet Weld Outside Corner Joint MS sheet 3.15mm position vertical | Manifold System | 20 | 0 |
| Butt Weld Square Butt Joint MS sheet 3.15mm position vertical | Weld symbol and welding symbol Description and uses | 20 | 0 |
| Fusion run with filler rod MS sheet 3.15mm position overhead | Calcium Carbide | 20 | 0 |
| Fillet weld tee joint MS sheet 3.15mm position overhead | a.Acetylene Gas generation b.Water to carbide acetylene gas generator c.Carbide to water type acetylene gas generator Comparision of acetylene gas generator | 20 | 0 |
| Butt weld square butt joint MS sheet 3.15mm position overhead | a.Acetylene Gas purifier b.Hydraulic back pressure valve | 20 | 0 |
| Pipe butt joint on MS pipe 50 x 3mm Wall Thickness position 1G Rolling | Welding of MS pipe in 1G, 2G and 5G positions | 20 | 0 |
| Pipe L Joint MS pipe 50x3mm Wall Thickness Position Flat | Difference between plate welding and pipe welding | 20 | 0 |
| Pipe 90 tee joint MS pipe 50x3mm Wall thickness position flat | Development of 45 degree and 90 degree branch pipe | 20 | 0 |
| Fusion Welding of Cast Iron Butt Weld Cast Iron Block 150x50 10mm position flat | a.Fusion welding of Cast iron Preheating Selection of filler rod b.Gas welding fluxes | 20 | 0 |
| Bronze welding of cast iron butt weld cast iron block 150x50x10mm position flat | Bronze welding of cast iron | 20 | 0 |
| Fusion Welding of Copper butt joint copper sheet 150x50x3.15mm position flat | fusion butt joint on copper in flat position | 20 | 0 |
| Bronze Welding of copper butt joint copper sheet 150x50x3.15mm position flat | Bronze Welding of copper | 20 | 0 |
| Fusion welding of brass butt weld brass sheet 3.15mm position flat | Welding of brass | 20 | 0 |
| Butt weld of stainless steel square butt joint stainless sheet 3.15mm position flat | Welding of stainless steel Grades Edge preparation Method of welding | 20 | 0 |
| Butt weld square butt joint on aluminium sheet 3.15mm position flat | Welding of aluminium and its alloys | 20 | 0 |
| Brazing of MS sheet 3.15mm position flat job1 and Brazing of copper to brass tune bell mouth joint copper and brass tube 25mm OD x 2mm WT position 2g Job2 | Soft soldering, brazing and silver brazing | 20 | 0 |
| Silver Brazing of copper to stainess steel tube dia12mm WT 1.6mm position horizontal | Welding of dissimilar metals | 20 | 0 |
| Oxy acetylene machine cutting straight, bevel, circle and profile | Oxy acetylene machine cutting defects, causes and remedy | 20 | 0 |
| Oxy Acetylene flame gouging removing welds and rivets | a.Flame gouging and its applications. b.Thermit welding | 20 | 0 |
| Induction Training Arc Welding | a.Importance of welding in Industry b.Welding fusion, non fusion and pressure c.Safety in manual metal arc welding | 20 | 0 |
| Induction Training Arc Welding | d.Classification of welding processes e.Arc welding accessories | 20 | 0 |
| Straight Line beads on MS Plate 10mm position flat | a.Material preparation method b.Methods of cleaning the base metals before welding c.Basic electricity as applied to welding | 20 | 0 |
| Straight Line beads on MS Plate 10mm position flat | d.Electric welding processes e.Shielded metal arc welding | 20 | 0 |
| Weaved Beads on MS plate position flat | a.Arc length and its effects. b.Polarity in DC arc welding c.Mild Steel welding electrodes. | 20 | 0 |
| Fillet weld open corner joint on MS plate 10mm position flat | a.Basic welding joints b.Purpose of root gap, tacking and key hole in the weld joint during welding c.Edge preparation | 20 | 0 |
| Fillet weld tee joint on MS plate 10mm position flat | a.Arc welding machines b.DC machines c.AC machines | 20 | 0 |
| Fillet Weld lap joint on MS plate 10mm position flat | Basic welding positions | 20 | 0 |
| Butt weld in open square butt joint MS plate 5mm position flat | a.Metal transfer across the arc Charecteristics of arc. b.Arc blow in DC arc welding | 20 | 0 |
| Butt weld single v butt joint MS plate 10mm position flat | Arc welding electrodes | 20 | 0 |
| Straight line beads on MS plate 10mm position horizontal | Choice and storage of electrodes | 20 | 0 |
| Fillet weld tee joint MS plate 10mm position horizontal | Defects in Arc welding definition, causes and remedies | 20 | 0 |
| Straight line beads on MS plate 10mm vertical upward and downward position vertical | a.Welding positions, weld slope and rotation b.Coding of electrodes c.Different standards used in coding of electrodes | 20 | 0 |
| Laying weaved beads MS plate 10mm vertical upward position vertical | Distortion and its control | 20 | 0 |
| Fillet weld tee joint MS plate 10mm position vertical upward | a.Heat treatment of steels Annealing and Normalising b.Effects of carbon in steel c.Hardening and tempering | 20 | 0 |
| Fillet weld lap joint MS plate 10mm position vertical upward | a.Alloying elements and their functions b.Heat Treatment c.Different structures of steel Plain Carbon d.The heating and slow cooling of steel | 20 | 0 |
| Fillet weld outside corner joint MS plate 10mm position vertical upward | a.Weldability of metals b.Welding of low, medium and high carbon steels by arc. c.Identification of different metals in workshop tests and their charecteristics | 20 | 0 |
| Butt weld single vee butt joint MS plate 10mm position vertical upward | a.Arc welding machines b.Advantages and disadvantages of AC and DC welding | 20 | 0 |
| Straight line bead on MS plate 10mm position overhead | a.Inspection of weld NDT Visual inspection b.Effect of variations in welding procedure on the welds in SMAW | 20 | 0 |
| Fillet weld tee joint MS plate 10mm position overhead | Methods of Non destructive tests | 20 | 0 |
| Fillet weld lap joint MS plate 10mm position overhead | Destructive test | 20 | 0 |
| Butt weld single v butt joint MS plate 10mm position overhead | Resistance welding machines | 20 | 0 |
| Fillet weld pipe flange joint circular cutting on MS plate 6mm, Pipe dia 50mm 3.15mm wall thickness position 1G Rolling | Pipe welding by arc in fixed positions | 20 | 0 |
| Fusion Welding of cast iron single v butt joint maintenance work only demonstration position flat | a.Fusion Welding of cast iron b.Heat treatment in welding | 20 | 0 |
| Bronze welding of cast iron broken parts position flat | Bronze welding of cast iron | 20 | 0 |
| Copper sheet 3.15mm bronze electrode position flat | a.Fusion welding of copper b.Bronze welding of copper sheet | 20 | 0 |
| Hard facing on MS round rod dia 50mm deposit thickness 3mm position flat | Hard facing | 20 | 0 |
| Repair welding of broken cast iron machine parts by using low heat input electrodes | a.Surfacing metal build up b.Repairing of broken cast iron parts by using low heat input electrodes | 20 | 0 |
| Butt weld square butt joint on stainless steel sheet 3.15mm position flat | Stainless steel welding | 20 | 0 |
| Arc gouging with gouging electrode MS plate 10mm position flat | Metallic arc cutting and gouging | 20 | 0 |
| Carbon arc cutting on MS plate 10mm by using carbon electrodes | Carbon arc cutting and goughing | 20 | 0 |
| Production jobs as per drawing Jobs involving all position welding | Submerged arc | 20 | 0 |
| Production jobs as per drawing such as furnitures, windows, grills etc. | Economy in welding, simple estimation and modern welding processes | 20 | 0 |
| Fusion runs without filler rod on MS in flat position | TIG welding process and equipment | 20 | 0 |
| Fusion runs with filler rod on MS in flat position | Advantages of TIG welding process over manual metal arc welding and gas welding | 20 | 0 |
| Fillet weld T joint on MS sheet 3.15mm in flat position | GTAW Safety | 20 | 0 |
| Butt joint on MS sheet 3.15mm in flat position | Power sources of TIG welding types, applications care and maintenance | 20 | 0 |
| Fusion runs with filler wire on aluminium sheet 3mm position flat | High frequency unit and DC suppressor unit | 20 | 0 |
| Fillet Weld Tee joint on aluminium sheet 3mm position flat | Properties and uses of Argon and helium gas Ceramic shield | 20 | 0 |
| Butt weld square butt joint on aluminium sheet 3mm position flat | Tungsten electrodes types uses | 20 | 0 |
| Fillet weld outside corner joint on aluminium sheet 3mm position flat | Types of polarity and its application | 20 | 0 |
| Butt weld square butt joint on aluminium pipe dia 50x3mm W T position flat | Aluminium welding by TIG process | 20 | 0 |
| Welding of MS pipe butt, tee and elbow joints | TIG welding of various types of MS pipe welded joints | 20 | 0 |
| Welding of Different joints on MS plate in flat and horizantal position | a.CO2 welding equipment and process b.CO2 welding equipment and accessories c.Setting up of the GMA welding machine | 20 | 0 |
| Welding of Different joints on MS plate in flat and horizantal position | d.Advantages, disadvantages of CO2 welding over SMAW process and application of CO2 welding e.Base metal preparation and types of metal transfer in GMAW CO2 welding | 20 | 0 |
| Welding of Different joints on MS plate in flat and horizantal position | f.Straight line beading on MS plate in flat position g.Laying straight line beads and welding T fillet joint in horizontal position | 20 | 0 |
| Welding of Different joints on MS plate in vertical position | a.Welding wires used for CO2 welding and applications b.Wire feed system Difficulties c.Shielding gases for GMA welding d.Welding joints in vertical position | 20 | 0 |
| Welding of different joints on MS plate in overhead position | a.Burin off charecteristics of filler wire in CO2 welding b.Flux cored arc welding c.GMA narrow gap welding | 20 | 0 |
| Welding of different joints on MS plate in overhead position | d.Weld defects, causes and remedies in CO2 welding GMAW e.Straight line beading and fillet weld tee joint on MS plate in overhead position | 20 | 0 |