Our Courses
SHORTTERMCOURSE/SHIELDED METAL ARC WELDING / MANUAL METAL ARC
Sl.No Chapter Description
1 Introduction Ice Breaking Sessions General discipline in the institute General safety rules to be followed Role of a welder in Industry
2 Importance of Safety What is an Accident? What are the Types of Accidents? What are the causes of Accidents? What is 'First Aid'? What is an Fire Extinguisher? How to Operate a Fire Extinguisher? Mock exercise to extinguish the Fire
3 Joining of Metal Pieces Need to Join Things Method of Joining Materials Method of Joining Metals Classification and Application
4 Test 1 / Discussion/ Revision Test 1 / Discussion/ Revision
5 Introduction to Welding Introduction to Welding Concepts Definition, Application and Advantages Types of Welding and Classification
6 Introduction to Arc Welding Introduction to Arc Welding, Classification Arc Welding - Working Principle Basic Parts of Arc Welding setup, Arc weld terminology Exercises – Identification of Arc welding parts
7 Test 2 / Discussion / Revision Test 2 / Discussion / Revision
8 Introduction to Tools What are tools? State the requirement of Tools State the different tools used in Arc welding Exercise - Identification of Tools
9 Safety in Arc Welding What is the necessity of safety in welding? Safety Clothing and Measures Safety Procedure in Arc Welding
10 Test 3 / Discussion/ Revision Test 3 / Discussion/ Revision
11 Polarity in Arc Welding Different type of polarity in Arc welding Applications of Each Polarity
12 Electrodes in Arc Welding Necessity of Electrode Rod in Arc Welding Different types of Electrode rods used, Striking an Arc
13 Setting up Arc Welding unit Getting ready an Arc welding unit, Adjusting Voltage / Current
14 Test 4 / Discussion/ Revision Test 4 / Discussion/ Revision
15 Types of Weld Joints and Welding Position Different Types of Welding Joints , Positions and Application
16 Weld Symbol and Defects Symbolic representation of Weld and Defects in welding
17 Arc Welding practice Practicing an Arc Weld Fusion run
18 Practical Exercise Straight line beads on MS Plate 10 mm flat position Weaved bead on MS Plate 10mm flat position Fillet weld inside corner joint on MS Plate 10 mm flat position Fillet weld tee joint on MS plate 10 mm flat position Fillet weld lap joint on MS plate 10 mm flat position
19 Practical Exercise Butt weld open square butt joint on MS plate 5 mm flat position Butt weld single V butt joint on MS plate 10 mm flat position Fillet weld tee joint on MS plate 10 mm horizontal position Butt weld single V butt joint on MS plate 10mm horizontal position Fillet weld tee joint on MS plate 10 mm vertical position upward
20 Practical Exercise Fillet weld outside corner joint on MS plate 10 mm vertical position Butt weld single V butt joint on MS plate 10 mm vertical position upward Butt weld single V butt joint on MS plate 0 mm overhead position upward
21 Practical Exercise Pipe butt weld butt joint on MS pipe 50 mm OD, 6 mm WT position 1 G(rolling) Fillet weld pipe flange joint (circulate cutting) MS plate 6 mm, pipe 50 mm, OD 3.15 mm WT position 1 G (rolling)
ChapterDescriptionDurationHoursDurationMinutes
IntroductionIce Breaking Sessions General discipline in the institute General safety rules to be followed Role of a welder in Industry20
Importance of SafetyWhat is an Accident? What are the Types of Accidents? What are the causes of Accidents? What is 'First Aid'? What is an Fire Extinguisher? How to Operate a Fire Extinguisher? Mock exercise to extinguish the Fire40
Joining of Metal PiecesNeed to Join Things Method of Joining Materials Method of Joining Metals Classification and Application20
Test 1 / Discussion/ RevisionTest 1 / Discussion/ Revision20
Introduction to WeldingIntroduction to Welding Concepts Definition, Application and Advantages Types of Welding and Classification20
Introduction to Arc WeldingIntroduction to Arc Welding, Classification Arc Welding - Working Principle Basic Parts of Arc Welding setup, Arc weld terminology Exercises – Identification of Arc welding parts60
Test 2 / Discussion / RevisionTest 2 / Discussion / Revision20
Introduction to ToolsWhat are tools? State the requirement of Tools State the different tools used in Arc welding Exercise - Identification of Tools60
Safety in Arc WeldingWhat is the necessity of safety in welding? Safety Clothing and Measures Safety Procedure in Arc Welding60
Test 3 / Discussion/ RevisionTest 3 / Discussion/ Revision20
Polarity in Arc WeldingDifferent type of polarity in Arc welding Applications of Each Polarity20
Electrodes in Arc WeldingNecessity of Electrode Rod in Arc Welding Different types of Electrode rods used, Striking an Arc20
Setting up Arc Welding unitGetting ready an Arc welding unit, Adjusting Voltage / Current40
Test 4 / Discussion/ RevisionTest 4 / Discussion/ Revision20
Types of Weld Joints and Welding PositionDifferent Types of Welding Joints , Positions and Application20
Weld Symbol and DefectsSymbolic representation of Weld and Defects in welding40
Arc Welding practicePracticing an Arc Weld Fusion run20
Practical ExerciseStraight line beads on MS Plate 10 mm flat position Weaved bead on MS Plate 10mm flat position Fillet weld inside corner joint on MS Plate 10 mm flat position Fillet weld tee joint on MS plate 10 mm flat position Fillet weld lap joint on MS plate 10 mm flat position200
Practical ExerciseButt weld open square butt joint on MS plate 5 mm flat position Butt weld single V butt joint on MS plate 10 mm flat position Fillet weld tee joint on MS plate 10 mm horizontal position Butt weld single V butt joint on MS plate 10mm horizontal position Fillet weld tee joint on MS plate 10 mm vertical position upward200
Practical ExerciseFillet weld outside corner joint on MS plate 10 mm vertical position Butt weld single V butt joint on MS plate 10 mm vertical position upward Butt weld single V butt joint on MS plate 0 mm overhead position upward120
Practical ExercisePipe butt weld butt joint on MS pipe 50 mm OD, 6 mm WT position 1 G(rolling) Fillet weld pipe flange joint (circulate cutting) MS plate 6 mm, pipe 50 mm, OD 3.15 mm WT position 1 G (rolling)120