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EGMM - III/BASIC AUTOMOTIVE SERVICING (4 WHEELERS)
Sl.No Chapter Description
1 Introduction Ice Breaking Sessions Module Overview General Discipline in the Institute General Safety Rules to be Followed Role of a 4 Wheeler Serviceman in the Industry
2 Importance of Safety Objective What is an Accident? What are the Types of Accidents? What are the Causes of Accidents? What is First Aid? What is a Fire Extinguisher? How to Operate a Fire Extinguisher? Mock Exercise to Extinguish a Fire
3 Introduction to 4 Wheeler Servicing and Tools Types of Vehicles for Service Common Job Roles in Four-Wheeler Servicing Automotive Servicing Tool List Exercise 1 Identifying the Servicing Tools in a Workshop
4 Organize Equipments and Understand Safety Requirements Kaizen and 5S Personal Effectiveness Personal Safety Considerations Guidelines for a Safe Workshop General Safety at Workplace General Advice on Using Tools
5 Operate and Service Automobile Workshop Equipments Manual Materials Handling Guidelines for Materials Handling Service of Workshop Equipments
6 Standards and Specifications for Tools Standards for Tools Usage
7 Basic Servicing Importance of Vehicle Maintenance Vehicle Maintenance Schedule Cleaning the Vehicle Greasing Requirements Vehicle Layout of Various Greasing Points Checking and Topping Oil
8 Vehicle Engines Identify the working principles of a diesel and petrol engine Differentiate a 4 stroke and 2 stroke engine Differentiate between Petrol and Diesel engines
9 Engine Oils Purpose for Using Engine Oils Choosing Engine Oils Checking for Oil Leakage
10 Lubrication and Coolants Need for Lubrication Types of Lubricants Vehicle Coolant Systems
11 Battery Maintenance Purpose of the Battery Battery Operation Service Requirements of a Battery Troubleshooting Electrical Problems
12 Test 2: Discussion/Revision Test 2: Discussion/Revision
13 Fuel Supply Layouts Components of a Fuel Supply System Differences Between a Mechanical and Electrical Fuel Supply System Differences Between Fuel Supply in a Petrol and Diesel Fuel Systems Differentiate Between an Ignition and Injection Fuel System Differentiate Between Petrol and Diesel Injectors Identify Parts of an Injector
14 Transmission Systems Components of the Transmission System of Vehicles Front Mounted Engine Rear Wheel Drive Front Mounted Engine Front Wheel Drive Other Transmission Types
15 Components of a vehicle Principal Components of a Vehicle Basic Principles of Parts in Motor Vehicles Types of Vehicle Layouts Body Parts in Motor Vehicles Tailgate Assembly Door Assembly Front and Rear Bumper Assemblies
16 Lamp Assemblies Headlight Assembly Tail Light Assembly Other Lamp Assemblies
17 Ignition and Electrical Systems Ignition System Different Ignition Systems for Petrol and Diesel Engines Basic Electrical Circuits
18 Braking Systems Working Principles of Braking Systems Components of a Braking System Drum Brake Working Principles Purpose and Working of a Hand Brake Hand Brake Assembly Components Defects in a Braking System Component Verification in the Braking System
19 The Clutch, Gearbox and Differential Mechanisms Purpose of the Clutch Unit Basic Components of a Clutch Various Defects in a Clutch Purpose of a Gearbox Types of Gearbox Basic Components of a Gearbox Defects in a Gearbox Purpose of a Differential Unit Basic Components of a Differential Unit
20 Propeller Shaft and Universal Joint Purpose of a Propeller Shaft Purpose of a Universal Joint Types of Universal Joints
21 The Steering Mechanism Steering Systems Components of a Steering Mechanism Defects in the Steering Mechanism
22 Tyre Repair and Rotation Tyres and their Function Types of Tyres and their Servicing Need for Tyre Rotation Defects and Correction in Tyres
23 Soft Skills Introduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play Speaking and Listening Test Team Building Motivation and Inspiration Ethics
24 Soft Skills Introduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play Speaking and Listening Test Team Building Motivation and Inspiration Ethics
25 Safety Machine Safety Material Handling Safety
26 Health Introduction to Health and Hygiene Factors related to Health Maintaining Good Health
27 On the Job Training On the Job Training
28 On the Job Training On the Job Training
29 Career Counselling and Guidence Career Counselling and Guidence
30 Test /Discussion/Revision Test /Discussion/Revision
ChapterDescriptionDurationHoursDurationMinutes
IntroductionIce Breaking Sessions Module Overview General Discipline in the Institute General Safety Rules to be Followed Role of a 4 Wheeler Serviceman in the Industry20
Importance of SafetyObjective What is an Accident? What are the Types of Accidents? What are the Causes of Accidents? What is First Aid? What is a Fire Extinguisher? How to Operate a Fire Extinguisher? Mock Exercise to Extinguish a Fire40
Introduction to 4 Wheeler Servicing and ToolsTypes of Vehicles for Service Common Job Roles in Four-Wheeler Servicing Automotive Servicing Tool List Exercise 1 Identifying the Servicing Tools in a Workshop20
Organize Equipments and Understand Safety RequirementsKaizen and 5S Personal Effectiveness Personal Safety Considerations Guidelines for a Safe Workshop General Safety at Workplace General Advice on Using Tools40
Operate and Service Automobile Workshop EquipmentsManual Materials Handling Guidelines for Materials Handling Service of Workshop Equipments120
Standards and Specifications for ToolsStandards for Tools Usage40
Basic ServicingImportance of Vehicle Maintenance Vehicle Maintenance Schedule Cleaning the Vehicle Greasing Requirements Vehicle Layout of Various Greasing Points Checking and Topping Oil80
Vehicle EnginesIdentify the working principles of a diesel and petrol engine Differentiate a 4 stroke and 2 stroke engine Differentiate between Petrol and Diesel engines140
Engine OilsPurpose for Using Engine Oils Choosing Engine Oils Checking for Oil Leakage60
Lubrication and CoolantsNeed for Lubrication Types of Lubricants Vehicle Coolant Systems100
Battery MaintenancePurpose of the Battery Battery Operation Service Requirements of a Battery Troubleshooting Electrical Problems60
Test 2: Discussion/RevisionTest 2: Discussion/Revision20
Fuel Supply LayoutsComponents of a Fuel Supply System Differences Between a Mechanical and Electrical Fuel Supply System Differences Between Fuel Supply in a Petrol and Diesel Fuel Systems Differentiate Between an Ignition and Injection Fuel System Differentiate Between Petrol and Diesel Injectors Identify Parts of an Injector100
Transmission SystemsComponents of the Transmission System of Vehicles Front Mounted Engine Rear Wheel Drive Front Mounted Engine Front Wheel Drive Other Transmission Types40
Components of a vehiclePrincipal Components of a Vehicle Basic Principles of Parts in Motor Vehicles Types of Vehicle Layouts Body Parts in Motor Vehicles Tailgate Assembly Door Assembly Front and Rear Bumper Assemblies200
Lamp AssembliesHeadlight Assembly Tail Light Assembly Other Lamp Assemblies80
Ignition and Electrical SystemsIgnition System Different Ignition Systems for Petrol and Diesel Engines Basic Electrical Circuits80
Braking SystemsWorking Principles of Braking Systems Components of a Braking System Drum Brake Working Principles Purpose and Working of a Hand Brake Hand Brake Assembly Components Defects in a Braking System Component Verification in the Braking System140
The Clutch, Gearbox and Differential MechanismsPurpose of the Clutch Unit Basic Components of a Clutch Various Defects in a Clutch Purpose of a Gearbox Types of Gearbox Basic Components of a Gearbox Defects in a Gearbox Purpose of a Differential Unit Basic Components of a Differential Unit140
Propeller Shaft and Universal JointPurpose of a Propeller Shaft Purpose of a Universal Joint Types of Universal Joints60
The Steering MechanismSteering Systems Components of a Steering Mechanism Defects in the Steering Mechanism100
Tyre Repair and RotationTyres and their Function Types of Tyres and their Servicing Need for Tyre Rotation Defects and Correction in Tyres60
Soft SkillsIntroduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play Speaking and Listening Test Team Building Motivation and Inspiration Ethics200
Soft SkillsIntroduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play Speaking and Listening Test Team Building Motivation and Inspiration Ethics100
SafetyMachine Safety Material Handling Safety80
HealthIntroduction to Health and Hygiene Factors related to Health Maintaining Good Health160
On the Job TrainingOn the Job Training200
On the Job TrainingOn the Job Training200
Career Counselling and GuidenceCareer Counselling and Guidence200
Test /Discussion/RevisionTest /Discussion/Revision60