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MAPCET/Basic Automobile Servicing of Two Wheeler
Sl.No Chapter Description
1 Introduction Ice breaking session General safety rules to be followed in the workshop / garage Importance of auto technician Job opportunities for a technician Visit to a auto workshop and introduce different tools and equipments
2 Importance of safety What is an accident? What are the types of accidents? What are the causes of accidents? What is an fire extinguisher? How to operate a fire extinguisher? What is 'first aid'? Mock exercises to extinguish the fire Safety and personal protective equipments Machine safety Safety while – material handling equipments
3 Introduction to commonly used hand tools Hammers, screw drivers, spanners – single ended, double ended, ring spanners, pliers, files, torque wrenches, allen key set,taps and dies, precision measuring instruments,tachometer and any other equipment as required – specification and application
4 Test / discussion / revision Test / discussion / revision
5 Overview of 5s principle What is 5s? Advantages of 5s Implementation of 5s Practice 5s
6 Automotive industry overview Auto industry overview Automobile industry segmentation Major players in the auto industry Job opportunities Role of a service technician
7 Introduction to automobiles Identifying the different components of two and three wheeler General specification of an automotive Meaning of chassis Function of – engine, clutch, gearbox, brake Systems – fuel supply system, transmission of power from engine to rear wheel, braking system, body parts, clutch system, electrical parts, gear box parts,instrumentation,auto electrical, exhaust system,
8 Test / dciscussion / revision Test / dciscussion / revision
9 automotive engines Function of an engine Classification of engines Working principle of two stroke and four stroke engine
10 Automotive lubrication and cooling system What is lubrication? Function of lubrication Automotive lubricants Lubrication system in a two wheeler Function of cooling system
11 Automotive fuel system Definition of fuel What is fuel system? Components of fuel system Carburetor system Multi point injection system Adjustments in fuel system
12 Test / discussion / revision Test / discussion / revision
13 Automotive ignition system Definition of ignition Function of ignition system Components of ignition system Ignition circuits
14 Automotive braking principle Importance of braking system Working principle of braking system braking system components Types of brakes Care and maintenance of brakes
15 Automotive transmission system Definition of transmission Components of transmission system – clutch, gear box, rear axle, differential Function and types of clutch Function and types of gear box Care and maintenance of gear box Tyre designation and types of tyre
16 Test / discussion / revision Test / discussion / revision
17 Practical exercises Water washing of two or three wheeler Clean replace/ air cleaners / fuel strainers / oil filters
18 Practical exercises Draining and replenishing lubricants Removing / cleaning / checking / refit / replace fuel tanks, fuel pipes, fuel tap operation
19 Practical exercises Clean, check , adjust spark plug Replace brake components, adjust brake and top up brake fluid
20 Practical exercises Adjusting clutch play Adjust , remove links and lubricate drive chains
21 Practical exercises Replace control cables – clutch, brake and accelerator, adjust clutch and brake plays Electrical troubleshooting
22 Practical exercises Reading practice – service manuals / on the job training Trouble shooting exercises – engine
23 Practical exercises Trouble shooting exercises – ignition Trouble shooting exercises – auto electrical
24 Final Test / Discussion/ Revision Final Test / Discussion/ Revision
25 Soft Skills Introduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play
26 Soft Skills Speaking and Listening Test Team Building Motivation and Inspiration Ethics
27 Safety Machine Safety Material Handling Safety
28 Health Introduction to Health and Hygiene Factors related to Health Maintaining Good Health
29 OJT OJT
30 OJT OJT
ChapterDescriptionDurationHoursDurationMinutes
IntroductionIce breaking session General safety rules to be followed in the workshop / garage Importance of auto technician Job opportunities for a technician Visit to a auto workshop and introduce different tools and equipments20
Importance of safetyWhat is an accident? What are the types of accidents? What are the causes of accidents? What is an fire extinguisher? How to operate a fire extinguisher? What is 'first aid'? Mock exercises to extinguish the fire Safety and personal protective equipments Machine safety Safety while – material handling equipments60
Introduction to commonly used hand toolsHammers, screw drivers, spanners – single ended, double ended, ring spanners, pliers, files, torque wrenches, allen key set,taps and dies, precision measuring instruments,tachometer and any other equipment as required – specification and application40
Test / discussion / revisionTest / discussion / revision20
Overview of 5s principleWhat is 5s? Advantages of 5s Implementation of 5s Practice 5s40
Automotive industry overviewAuto industry overview Automobile industry segmentation Major players in the auto industry Job opportunities Role of a service technician40
Introduction to automobilesIdentifying the different components of two and three wheeler General specification of an automotive Meaning of chassis Function of – engine, clutch, gearbox, brake Systems – fuel supply system, transmission of power from engine to rear wheel, braking system, body parts, clutch system, electrical parts, gear box parts,instrumentation,auto electrical, exhaust system,40
Test / dciscussion / revisionTest / dciscussion / revision20
automotive enginesFunction of an engine Classification of engines Working principle of two stroke and four stroke engine60
Automotive lubrication and cooling systemWhat is lubrication? Function of lubrication Automotive lubricants Lubrication system in a two wheeler Function of cooling system60
Automotive fuel systemDefinition of fuel What is fuel system? Components of fuel system Carburetor system Multi point injection system Adjustments in fuel system60
Test / discussion / revisionTest / discussion / revision20
Automotive ignition systemDefinition of ignition Function of ignition system Components of ignition system Ignition circuits40
Automotive braking principleImportance of braking system Working principle of braking system braking system components Types of brakes Care and maintenance of brakes40
Automotive transmission systemDefinition of transmission Components of transmission system – clutch, gear box, rear axle, differential Function and types of clutch Function and types of gear box Care and maintenance of gear box Tyre designation and types of tyre40
Test / discussion / revisionTest / discussion / revision20
Practical exercisesWater washing of two or three wheeler Clean replace/ air cleaners / fuel strainers / oil filters160
Practical exercisesDraining and replenishing lubricants Removing / cleaning / checking / refit / replace fuel tanks, fuel pipes, fuel tap operation140
Practical exercisesClean, check , adjust spark plug Replace brake components, adjust brake and top up brake fluid140
Practical exercisesAdjusting clutch play Adjust , remove links and lubricate drive chains140
Practical exercisesReplace control cables – clutch, brake and accelerator, adjust clutch and brake plays Electrical troubleshooting140
Practical exercisesReading practice – service manuals / on the job training Trouble shooting exercises – engine180
Practical exercisesTrouble shooting exercises – ignition Trouble shooting exercises – auto electrical200
Final Test / Discussion/ RevisionFinal Test / Discussion/ Revision100
Soft SkillsIntroduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play200
Soft SkillsSpeaking and Listening Test Team Building Motivation and Inspiration Ethics140
SafetyMachine Safety Material Handling Safety80
HealthIntroduction to Health and Hygiene Factors related to Health Maintaining Good Health160
OJTOJT200
OJTOJT200