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OSFDC/Welder
Sl.No Chapter Description
1 Introduction Ice Breaking Sessions Module Overview General discipline in the institute General safety rules to be followed Role of a welder in Industry
2 Importance of Safety Objective What is an Accident? What are the Types of Accidents? What are the causes of Accidents? What is 'First Aid'? What is an Fire Extinguisher? How to Operate a Fire Extinguisher? Mock exercise to extinguish the Fire
3 Joining of Metal Pieces Objective Need to join two metal pieces Method of joining metal pieces Classification of Welding processes Application of Welding in Industry
4 Test 1 / Discussion/ Revision Test 1 / Discussion/ Revision
5 Introduction to Welding Objective Introduction to Welding Concepts Definition, Application and Advantages Types of Welding and Classification
6 Introduction to Gas Welding Objective Definition of Gas Welding Introduction to Ox-Acetylene Welding Basic Parts of Ox-Acetylene Gas Welding system Exercises – Identification of Gas welding parts
7 Introduction to Tools Objective Necessity of tools Different types of tools and equipments used in welding Use of tools- Simple fitting job
8 Test 2 / Discussion / Revision Test 2 / Discussion / Revision
9 Safety in Gas Welding Objective Why safety? Personal Protective Equipments Safety Procedure in Gas Welding
10 Types of Flame in Gas Welding Objective Types of Flames used in Gas welding Applications of Each Flame
11 Use of Filler Rod Necessity of Filler Rod in Gas Welding Different Filler Rods used
12 Test 3 / Discussion / Revision Test 3 / Discussion / Revision
13 Setting up Gas Welding plant Objective Making ready a Gas welding Plant Adjustment for different Flames
14 Types of Weld Joints and Welding Position Different Types of Welding Joints , Positions and Application
15 Weld Symbol and Defects Objective Commonly used welding symbols Types of welding defects Remedial action
16 Gas welding practice Practicing a gas weld fusion run without filler Practicing a gas weld fusion run with filler Test Butt Weld Square Butt Joint MS Sheet position flat Fillet Weld Lap Joint MS Sheet Flat position Fillet Weld Tee Joint MS Sheet (3.15 mm) Flat position
17 Gas welding practice Fillet Weld Outside Corner Joint MS Sheet (3.15 mm) Flat Position Butt Weld single V Butt Joint MS plate (8 mm) Flat Position Butt Weld square Butt joint on MS sheet (3.15 mm) Horizontal Position Fillet Weld Inside Corner Joint on MS Sheet (3.15mm) Flat Position Butt Weld double V Butt joint MS plate (10 mm) Horizontal Position
18 Gas welding practice Butt Weld double V Butt joint MS plate (10 mm) Horizontal Position Butt weld square butt joint on MS Sheet (3.15mm) Vertical Position Fillet weld lap joint on MS Sheet (3.15 mm) Vertical Position Fillet weld Tee joint on MS Sheet (3.15 mm) Vertical Position Fillet weld outside corner joint on MS Sheet (3.15 mm) Vertical Position
19 Gas welding practice Butt weld square butt joint on MS Sheet (3.15 mm)Overhead Position Pipe butt joint on MS pipe Ø50X3 mm wall thickness position 1G rolling Pipe L joint on MS Sheet Ø50X3mm wall thickness
20 Final Test / Discussion / Revision Final Test / Discussion / Revision
21 Soft Skills Introduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play
22 Soft Skills Speaking and Listening Test Team Building Motivation and Inspiration Ethics Interpersonal Skills Group Discussion
23 Safety Machine Safety Material Handling Safety
24 Health Introduction to Health and Hygiene Factors related to Health Maintaining Good Health
ChapterDescriptionDurationHoursDurationMinutes
IntroductionIce Breaking Sessions Module Overview General discipline in the institute General safety rules to be followed Role of a welder in Industry20
Importance of SafetyObjective What is an Accident? What are the Types of Accidents? What are the causes of Accidents? What is 'First Aid'? What is an Fire Extinguisher? How to Operate a Fire Extinguisher? Mock exercise to extinguish the Fire40
Joining of Metal PiecesObjective Need to join two metal pieces Method of joining metal pieces Classification of Welding processes Application of Welding in Industry40
Test 1 / Discussion/ RevisionTest 1 / Discussion/ Revision20
Introduction to WeldingObjective Introduction to Welding Concepts Definition, Application and Advantages Types of Welding and Classification20
Introduction to Gas WeldingObjective Definition of Gas Welding Introduction to Ox-Acetylene Welding Basic Parts of Ox-Acetylene Gas Welding system Exercises – Identification of Gas welding parts60
Introduction to ToolsObjective Necessity of tools Different types of tools and equipments used in welding Use of tools- Simple fitting job60
Test 2 / Discussion / RevisionTest 2 / Discussion / Revision20
Safety in Gas WeldingObjective Why safety? Personal Protective Equipments Safety Procedure in Gas Welding60
Types of Flame in Gas WeldingObjective Types of Flames used in Gas welding Applications of Each Flame20
Use of Filler RodNecessity of Filler Rod in Gas Welding Different Filler Rods used20
Test 3 / Discussion / RevisionTest 3 / Discussion / Revision20
Setting up Gas Welding plantObjective Making ready a Gas welding Plant Adjustment for different Flames40
Types of Weld Joints and Welding PositionDifferent Types of Welding Joints , Positions and Application20
Weld Symbol and DefectsObjective Commonly used welding symbols Types of welding defects Remedial action40
Gas welding practicePracticing a gas weld fusion run without filler Practicing a gas weld fusion run with filler Test Butt Weld Square Butt Joint MS Sheet position flat Fillet Weld Lap Joint MS Sheet Flat position Fillet Weld Tee Joint MS Sheet (3.15 mm) Flat position180
Gas welding practiceFillet Weld Outside Corner Joint MS Sheet (3.15 mm) Flat Position Butt Weld single V Butt Joint MS plate (8 mm) Flat Position Butt Weld square Butt joint on MS sheet (3.15 mm) Horizontal Position Fillet Weld Inside Corner Joint on MS Sheet (3.15mm) Flat Position Butt Weld double V Butt joint MS plate (10 mm) Horizontal Position200
Gas welding practiceButt Weld double V Butt joint MS plate (10 mm) Horizontal Position Butt weld square butt joint on MS Sheet (3.15mm) Vertical Position Fillet weld lap joint on MS Sheet (3.15 mm) Vertical Position Fillet weld Tee joint on MS Sheet (3.15 mm) Vertical Position Fillet weld outside corner joint on MS Sheet (3.15 mm) Vertical Position200
Gas welding practiceButt weld square butt joint on MS Sheet (3.15 mm)Overhead Position Pipe butt joint on MS pipe Ø50X3 mm wall thickness position 1G rolling Pipe L joint on MS Sheet Ø50X3mm wall thickness160
Final Test / Discussion / RevisionFinal Test / Discussion / Revision60
Soft SkillsIntroduction to Soft Skills Communication Skills Self Awareness Planning and goal setting Self Management Time Management Game Play200
Soft SkillsSpeaking and Listening Test Team Building Motivation and Inspiration Ethics Interpersonal Skills Group Discussion180
SafetyMachine Safety Material Handling Safety80
HealthIntroduction to Health and Hygiene Factors related to Health Maintaining Good Health140